Atlas Copco GA 180-315 VSD+ Oil-Flooded Screw Air Compressors

Atlas Copco GA 180-315 VSD+ Oil-Flooded Screw Air Compressors

Technical parameters and data sheets
•   Efficiency
-   At the heart of the GA compressors are state-of-the-art compression elements with SmartInjection technology and high efficiency oil cooled IE4 or better class motors. This highly efficient drive train coupled with generous cooling capacity, low internal pressure drops and precise control from the Elektronikon® Touch ensures optimum efficiency.

•   Reliability
-   The GA compressor's drive train is IP66 rated protecting it completely from environmental dust and moisture ensuring it can operate reliably in the toughest conditions and at ambient temperatures up to 55°C/131°F.

•   Serviceability
-   Service time is reduced to a minimum with all service parts grouped together for ease of access and, if greater access is required, the patented portal design enables full access to all components. Each component has also been designed for serviceability, halving the time required to service compared to traditional designs.

•   Integrated air quality
-   The GA 180-315 VSD+ is designed to deliver quality air.
-   Multiple smaller cartridges simplify and reduce service times and minimize oil carry over.
-   The GA full feature comes with an integrated dryer for greater air quality.
-   Guaranteed dewpoint of 3°C/37°F
-   Continuously monitored dew point.
-   New oil separator vessel with filter cartridges.

•   Variable Speed Drive (VSD)
-   Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. Thanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.

•   VSD savings
-   Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.

•   Dual set-point and automatic stop
-   Most production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. Using the Elektronikon® unit controller, you can manually or automatically switch between two different setpoints to optimize energy use and reduce costs at low use times. In addition, the sophisticated algorithm runs the drive motor only when needed. As the desired setpoint is maintained while the drive motor’s run time is minimized, energy consumption is kept to a minimum.

•   Components designed for efficiency
-   SmartInjection provides exact amount of oil required to element ensuring it always works at peak efficiency.
-   High efficiency IE4 (Fixed Speed) and IE5 (VSD+) motor.
-   Integrated energy recovery system recovers up to 78% of energy from integrated motor and element oil circuit.
-   Dual speed or VSD fan for energy efficiency in lower temperatures.

•   Elektronikon Mk5 touch
-   The Elektronikon® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.

•   Designed for serviceability
-   Ease of maintenance
-   Service parts grouped together for ease of access.
-   Reduced service time for greater uptime.
-   Portable design enables full access to all components.
-   All components designed for serviceability.
-   Oil cooled motors require no service interventions.

•   Compressor oils, lubricants and fluids
-   Every type of compressor and vacuum pump needs a specific oil to achieve maximum uptime, performance and lifetime. Our compressed air fluids and lubricants cover all your needs. Unique mix of additives Tailored to the specific needs of your equipment. Anti-oxidation The high-quality oil ensures maximum protection. Prevent foaming Anti-foaming improves your air quality.

•   High ambient temperature variant
-   Reliable and continuous operation of the compressor in hod and humid environments up to :
-   max. 55°C ( 131°F ) for fixed speed pack
-   max. 50°C ( 121°F ) for VSD pack

•   Shock pulse monitoring
-   Continuous SPM “Shock Pulse Measurement” monitoring system of the compressor element & motor bearings. The sensors are connected to the Elektronikon® which is showing the individual vibration levels. Alarm and/or shutdown levels can be programmed during commissioning of the compressor. With this monitoring system, the compressor can run longer, since overhaul can be done when needed and preventive maintenance can be organized.

•   Integrated dryer
-   In a GA Full Feature compressor the refrigeration dryer is fully integrated in the compressor unit. This “all-in-one”
feature not only reduces the space requirement for installing the compressor but also provides savings on piping installation cost. Typical dew point of a refrigerant dryer is +3°C (37.4°F) at reference condition

•   Motor thermal protection
-   Five (PT-1000) temperature sensors are installed in the main motor of which 2 sensors are monitoring the bearings and 3
sensors are monitoring the windings. The relevant temperatures are shown on the Elektronikon® display and alarms and shutdowns are programmed to protect the compressor motor.

•   Quality Assurance
-   The Seller warrants that the ordered goods are manufactured from high-quality materials and standard processes, are brand new and unused, and fully comply with the quality, specifications, and performance stipulated in this Contract. The Seller further warrants that the goods ordered under this Contract, when properly installed, used, and maintained, shall be free from defects for a period of 18 months from the date of shipment from the port of export, or 12 months from the date of commissioning, whichever occurs first.