- Oil particles entering the compressed air system can create product contamination and damage your end products. With our oil-free products and filtration solutions we can deliver Class-0 air for industries like Food & beverage, Medical & health care, Textiles, Chemical,… Dust in your compressed air creates extra friction, which leads to extra wear & tear in e.g. pneumatics. Our wide range of filtration solutions can remove all levels of dust in your system. Water in compressed air creates corrosion, rust and can damage your end product. We have Twin, Desiccant and Rotary drum dryers to remove any level of water in your air
• Pioneering oil-free
air technology
- The ISO 8573-1 CLASS 0 certification means, zero risk of our products contaminating the compressed air. This means we
won’t damage your company’s hard-won professional reputation due to oil contamination from our oil-free products.
• The most complete ackage
- With the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs.The totally integrated, ready-touse package includes internal piping, coolers, motor, lubrication and control system. The Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. You simply plug and run.
• Engineered for the highest reliability
- Oil-free air (Class 0)
- Unique Z seal design guarantees certified oil-free air.
- Superior rotor coating for high efficiency and durability.
- Cooling jackets ensure world class compression in varying conditions.
Robust motor
- IP 55 TEFC motor protects against dust, chemicals, and humidity.
- Continuous operation under severe ambient temperature conditions.
Efficient intake air filtration
- 2-stage dust removal system (99.9% for 3 micron).
- Minimum intake losses and low pressure drop.
- Efficient protection of the compressor.
- High performing coolers
- Compact and efficient design with low air approach temperature and low pressure drop.
- Water separator separates condensate from compressed air.
- Low moisture carry-over protects downstream equipment.
Reliable load/unload regulation
- No external air supply required.
- Mechanical interlock of inlet and blow-off valve.
- Low unload power
Advanced touch screen monitoring system
- User-friendly Elektronikon ® Touch with enhanced connectivity potential.
- Integrated smart algorithms optimize system pressure and maximize energy efficiency.
- Warning indications, maintenance scheduling and online visualization of the machine’s condition. Complete Plug-and-play package
- All-in-one solution including internal piping, coolers, motor, drive, lubrication, and control system.
- Fault-free installation.
- Easy commissioning and quick start-up.
Soundproof design
- Silenced canopy improves conditions for workers in the immediate environment.
- Optimized internal ducting and integrated pulsation damper to reduce the noise level.
Quick, easy maintenance
- Minimal service time with service parts grouped together for ease of access.
- All components are designed for serviceability and long lifetime.
- Optional service plans available to extend the warranty.
• Reducing consumption throughout your process
- Did you know that compressed air generation amounts to over 40% of a plant’s total electricity bill? And that energy consumption can account for over 80% of a compressor’s lifecycle cost? Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry to help businesses reduce energy consumption and increase their profits. While continuing to invest in VSD, we have also developed a range of control, monitoring and energy recovery technologies that reduce running costs while protecting the environment for future generations.
• Elektronikon® with advanced control algorithms for more energy savings- Delayed Second Stop (DSS): in traditional fixed speed machines (load/unload), when a compressor reaches the unload pressure, the machine will be kept running in unload for a fixed time, to prevent too frequent starting and causing the electrical motor to overheat. Our sophisticated Delayed Second Stop (DSS) will take the running conditions of the machine into account and will allow the machine to stop if no frequent motor starts preceded. This will generate major savings compared to traditional load/unload compressors.
- Timer functions: often, machines are kept running overnight and during weekends, even if there is no need for compressed air during these times. This is avoided with timer functions that stop your compressors when no air is needed.
- Dual pressure band: even if compressed air is needed during nights and weekends, the required pressure is often lower in these periods. By implementing a dual pressure band with lower settings during nights and weekends, you can create considerable energy savings.
• Smart AIR solutions: class-leading compressed air productsCentral controllers- Central control reduces both the average pressure band and the operating pressure of your machines. A pressure reduction of 1 bar (14.5 psi) lowers energy consumption by 7% and air leakages by 13%. Multiple functions are embedded in the Optimizer 4.0 which regulate pressure, capacity, and speed.
LegendA = Net pressure
B = Average pressure
C = Min. system pressure
Reliable, energy-efficient compressors- All smart AIR solutions start with selection of the correct components in the correct combination. Choosing energy-efficient
compressors and paying special attention to the mix of compressors are major factors. Our soundproof design contributes
to a better working environment around the compressors. Low maintenance is also a priority to reduce machine downtime and
improve the availability of compressed air.Variable Speed Drive (VSD) compressors In most applications, demand for compressed air varies widely. Adding one or multiple VSD compressors will significantly improve the energy efficiency of the total installation, the stability of compressed air pressure, and reliability, thanks to more the stable regime of each machine.
Ventilation- Compressors generate heat. Adequate evacuation of this heat will improve the performance of compressors and dryers alike.
Air receiver Even with a VSD compressor, an appropriately sized buffer tank for compressed air will help smooth out variations in demand and stabilize operating conditions. This enhances both energy efficiency and reliability.
Compressed air dryers- Choosing the right dryer technology for the specific compressed air quality requirement is essential to ensure the reliability and energy efficiency of the entire set-up. Our Full Feature concept integrates the best dryer for the installation and process. The benefits include reduced installation cost, time, and complexity; integrated control of dryers and compressors; and a reduction in connecting pipes, which decreases the chance of leakages and extra pressure drops. Full Feature solutions also save significant space in the compressor room.
Compressed air filters- The correct filter grade to correspond with air quality requirements is an important part of a smart AIR solution. This goes hand-inhand with correct filter maintenance to protect the reliability of the installation and increase energy efficiency.
• Filtration & first compression- The light blue flow represents the air. Air is drawn into the compressor through the inlet filter, where the air is cleaned. It then
passes through the throttle valve with integrated blow off valve, which takes care of the load/unload regulation. In the first compression stage the air pressure is raised to the intermediate pressure, after which the air is cooled down in the intercooler.
• Cooling & second compression- After the intercooler, the air passes through a moisture separation system before entering the high pressure stage. In the high
pressure stage the pressure is brought to the final pressure.
• Cooling & drying- The air at the outlet of the high pressure stage is split into two parts. One part goes via the pulsation damper with integrated
check valve to the aftercooler, where it is cooled down and moisture is separated and evacuated. A second part goes directly
to the regeneration area of the heat compression MD dryer. In the regeneration area of the dryer, the hot air regenerates the
adsorption drum before passing through the regeneration cooler where it is cooled down and moisture is separated and evacuated. The cold air coming from the regeneration section is then mixed with the cold air from the aftercooler in the nozzle ejector system before passing through the drying section of the adsorption drum where the moisture is removed. Dry air leaves the compressor through the outlet connection flanges.
• Quality Assurance- The Seller warrants that the ordered goods are manufactured from high-quality materials and standard processes, are brand new and unused, and fully comply with the quality, specifications, and performance stipulated in this Contract. The Seller further warrants that the goods ordered under this Contract, when properly installed, used, and maintained, shall be free from defects for a period of 18 months from the date of shipment from the port of export, or 12 months from the date of commissioning, whichever occurs first.![]()
